Industry Training

Blue Mountain Quality Resources, Inc. offers informative training seminars on industry topics. Our courses are designed and presented by instructors who are well qualified to present particular aspects of asset management issues relating to calibration, maintenance, metrology, and qualification in pharmaceutical, biotech, laboratory, R&D, and production environments.

Regional industry training
Industry web training
Calibration Manager Regional Training


Introduction to Life Science Calibration
Instructor: Marcus McNeely

This 2-day training course is designed for people new to calibration or who need to have a good understanding of the principles of calibration. The training provides a firm understanding of the FDA requirements for calibration and the best pracices for satisfying them.

Topics include:
  • Overview of calibration in the biotech industry
  • The calibration program
    • Elements of a master plan
    • Developing program and calibration SOPs
    • Documentation
  • Accreditation bodies
  • Calibration standards and standards traceability
  • External calibration laboratories and contractors
  • Technical organizations available for networking
  • Equipment calibration disciplines
    • HPLC and spectrophotometric devices
    • Volumetric (pipettes)
    • Temperature indication and recording devices
    • Conductivity
    • Water for injection USP, purified water USP
    • Analytical balances and microbalances
    • Controlled temperature storage units
    • pH measurement devices
    • Time and frequency
    • Humidity

No public classes scheduled at this time
Interested in onsite presentation of this training course

Introduction to Biotech Calibration
Instructor: Marcus McNeely

This 2-day training course is a spin-off of the 'Introduction to Life Science Calibrations' course with examples specific to the biotech industry. It is designed for people new to calibration or who need to have a good understanding of the principles of calibration. The training provides a firm understanding of the FDA requirements for calibration and the best pracices for satisfying them.

Topics include:
  • Overview of calibration in the biotech industry
  • The calibration program
    • Elements of a master plan
    • Developing program and calibration SOPs
    • Documentation
  • Accreditation bodies
  • Calibration standards and standards traceability
  • External calibration laboratories and contractors
  • Technical organizations available for networking
  • Equipment calibration disciplines
    • HPLC and spectrophotometric devices
    • Volumetric (pipettes)
    • Temperature indication and recording devices
    • Conductivity
    • Water for injection USP, purified water USP
    • Analytical balances and microbalances
    • Controlled temperature storage units
    • pH measurement devices
    • Time and frequency
    • Humidity

No public classes scheduled at this time
Interested in onsite presentation of this training course

Best Practices for Calibration in Life Sciences
Instructor: Marcus McNeely

This 2-day training course provides an in-depth treatment of calibration in life sciences, including the industry's best practices, and assumes a basic understanding of the principles of calibration. Although there is some overlap, for a quick jump start into calibration, this course in combination with the Introduction course is a practical option.

Topics include:
  • More depth on topics in the Introduction to Life Science Calibration course
  • Current trends in regulatory citations and warning letters
  • Current trends in regulatory inspections
  • Metrological Standards (eg. ISO 17025, Z540)
  • Metrological Hierarchy in the worldwide market
  • Overview of GAMP
  • Criticality Assessment Team approach to equipment
    induction / qualification
  • Equipment categorization
  • Equipment specification
  • Calibration guardbanding
  • Out of Tolerance conditions and impact assessments
  • Equipment - Process relationship
  • Overview of equipment lifecycle and its relationship to interdepartmental harmonization
  • Overview of measurement uncertainty
  • Auditing the calibration program
  • Calibration training
  • General considerations for implementation and
    management of a CCMS
  • New technologies in calibration

No public classes scheduled at this time
Interested in onsite presentation of this training course

Facilities and Equipment Subsystem of QSIT
Instructor: Joe Busfield

Although often underemphasized, to ignore the Facilities and Equipment subsystem of the FDA’s Quality System Inspection Technique is to place a site’s production at regulatory risk. This seminar will establish the components of the Facilities and Equipment Subsystem, the importance of this Quality System element and an overview of the basics needed to meet regulatory and general good manufacturing requirements. Included will be an outline of facility equipment qualification, cleaning, performance qualification, maintenance, and calibration requirements.

Topics include:
  • The Quality System Inspection Technique
  • Preparation for an inspection of the Facilities and Equipment Subsystem
  • Procedures, practices and paperwork requirements
  • Compliance considerations in Facilties and Equipment design
    • An engineering life cycle model for regulated facilities and equipment
    • Evaluation of adequacy of equipment and facility via meaningful User Requirement Specifications
    • Facility flow patterns, air handling and utilities
    • FAT and SAT requirements
    • Equipment and Facilities commissioning and qualification
    • Cleaning validation
    • The role of the quality unit in engineering
    • General sanitation and "Pharmaceutical Elegance"
    • Engineering change control
    • Maintaining the validated state through compliant maintenance
      • Preventive maintenance requirements
      • Corrective maintenance requirements
      • Calibration programming
      • Training requirements
    • The role of the quality unit in facilities and equipment operation

No public classes scheduled at this time
Interested in onsite presentation of this training course

GMP Maintenance Excellence
Instructor: Joe Busfield

Maintenance programs have long been identified as being a critical component of any efficient operation. Maintenance in FDA regulated industries takes on additional importance because of the role it plays in the validation and production processes of a quality product.

This one day seminar stresses the importance of maintenance activities in the regulated environment and emphasizes how critical it is to remain focused on maintaining the validation of the equipment and facilities when they were started-up. On-going maintenance activities should not impact negatively on the validated state.

Individuals who are responsible for, or involved with, any aspect of the maintenance, quality, calibration, validation or compliance of assets will reinforce their job performance by attending this class.

Previous course attendees have included: Plant Supervisors, Facility and Maintenance Engineers, Maintenance Supervisors, Validation/Compliance Officers, Support Engineers, Outside Contracted Maintenance Personnel such as Electricians, Plumbers, and Mechanical Services.

No public classes scheduled at this time
Interested in onsite presentation of this training course

Managing Compliance Processes for Maintenance in Life Sciences
Instructor: Marcus McNeely

With the FDA's new focus on quality systems, greater attention now needs to be paid to how compliance processes are managed within the maintenance discipline. In many cases, these compliance processes will need to be harmonized with the processes and requirements of other departments, including calibration, validation and quality control. Once the compliance requirements are firmly understood, the challenge remains to develop compliance processes that do not negatively impact productivity. This 2-hour web training will present the compliance processes required in maintenance and approaches for implementing those processes while still maximizing productivity.

Topics include:
  • 30,000 foot view
  • Typical equipment lifecycle
  • Regulatory requirements
  • Quality systems inspection technique
  • Compliance requirements
  • Maintaining compliance
  • Maintaining efficiency

No public classes scheduled at this time
Interested in private presentation of this training course

Developing a Sound Calibration Program web training
Instructor: Marcus McNeely

This web training, a part of the larger Best Practices for Calibration in Life Sciences curriculum, discusses the development of the components of a calibration program, including elements of a master plan, program and calibration SOPs and documentation.

Topics include:
  • Elements of a sound calibration program
  • Developing Calibration Master Plans
  • Equipment criticality assessment and registration
  • Equipment labeling
  • Developing calibration procedures
  • Basics on setting calibration and process limits
  • Calibration frequencies
  • Tolerance logs
  • Calibration certificates
  • Out of tolerance procedures and master logs
  • History records
  • Equipment lifecycle documentation
  • Calibration Management Software procedures
  • Basics on dealing with calibration subcontractors

No public classes scheduled at this time
Interested in private presentation of this training course

Determination of Process and Calibration Tolerances and Correcting OOT
Instructor: Marcus McNeely

This web training course discusses approaches for determining proess and calibration tolerances and strategies for correcting out of tolerance conditions and reducing OOT occurences.

Topics include:
  • Process Limits
  • Calibration Tolerances
  • OOT Investigations
  • Alert Limts
  • Action Limits
  • Corrective Action
  • Guardbanding
  • Avoiding OOT Incidents

No public classes scheduled at this time
Interested in private presentation of this training course

Asset Validation 101
Instructor: Marcus McNeely

This web training course provides an introduction to the requirements and expectations for validation management of instruments and equipment in the life science industries.

Topics include:
  • What is validation?
  • Components of validation
  • Language of validation
  • New and traditional approaches
  • Risk analysis

No public classes scheduled at this time
Interested in private presentation of this training course

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